Research And Development Of Optical Module Traceability Error Prevention System

The current Internet e-commerce replaces the traditional marketing model,China is in the age of big data.Support of big data business confirmed by vigorous development of optical communication industry,Manufacturing development of optical modules which are the core components of optical communication industry has entered an unprecedented period of gold.Wuxi branch of F Company is a typical manufacturing enterprise of optical products,the core products who is focusing on are high rate,multiple channels transceiver module(hereinafter referred to as optical module)etc.;Manufacturing is moving from Shanghai to Wuxi as demand grows and manufacturing expands.New product research and development of F Company has been a leading position in the industry,R&D costs sustained investment,advanced technology innovation to promote the enterprise image and increase market share.But at the moment,companies are facing a serious traceability problem,and get more and more complain related to traceability from important customers.The paper regards Mistake proofing of traceability of 12CHs(CH:Channel)optical module as the research object;by analyze the existing conditions,combine with present situation,customer complaints and feedback inside company,excavated the deep reasons of the traceability problem occurred frequently.Next based on manufacturing business model,assembly process,shop floor layout,the new technology,functional development of MES system and system integration,Carrie out deep analyzing and combing in details for mistake proofing system to clear about the direction and put forward the improvement scheme.Through perfecting the mistake proofing system,Optical module of traceability to realize the system control in three typical aspects,this laid a solid foundation for the expansion of future manufacturing of Wuxi branch;Along with business model change,process and layout optimization,anti-error technology application and MES development and integration,the necessary conditions are provided for future production of new products.It fundamentally solves the problems and troubles of the company's optical module manufacture in traceability.Meanwhile it provides some experience for other products.Through completion data collection and analysis,study and comparison of all kinds of advanced methods and theory,learning and referring mature management experience,set up comprehensive mistake proofing system to prevent and block mistake of manufacturing traceability,target effective control.