Research On Equipment Modularization Management Of Automobile Factory Stamp Shop

China have huge demand in automobile and also have big capability in automobile`s manufacture.China have 120 automobile factories in 2018 already,including 30 passenger car`s factories.The stamping shop provides the stamping parts for the automobile factory.The stamping shop has a large number of equipment,and the management and planning for the equipment are complicated.If the module and modular management can be introduced into the equipment management of the stamping shop,it will reduce the management cost,reduce the input of manpower and investment cost in planning,which is very important for the automobile factories and the whole automobile industry.General Motors Company,Volkswagen AG,Chang An Automobile Company,Geely Automobile Company and Great Wall Automobile Company have all built at least 10 stamping production lines and they are still planning to expand production capacity.According to the national policy and the energy transformation factor,the new energy automobile factory such as Evergrande Automobile Company,Baoneng Automobile Company are also in the planning process.Stamping parts are widely used in the automobile,they are the primary parts for car inside and outside cover piece and bearing piece.The equipment investment of the stamping workshop generally favors large equipment,large capital investment,equipment generally has long service life,therefore,scientific decision making and scientific management of stamping workshop equipment are of great significance to improve the production efficiency of stamping workshop,reduce the cost of stamping parts,and improve the economic benefits of investment of automobile manufacturers.Automobile stamping workshop is in typical mass production in turn organization mode,production is basically adopted mass production,high repeatability and complex process.Therefore,the equipment investment and planning management of the stamping workshop involve a wide range of technical factors and complex,and the cost analysis of the parts manufacturing involves more factors,which brings inconvenience to the management and investment decision.Modularity is a method of applying modular thinking to solve complex problems,it is a process of dividing the research object into several sub-modules from complex to simple and from top to bottom,it is ideal for simplified management of complex matters.This article introduces the modularity thinking mode into the management &planning of stamping shop,armed to build an simple and easier `s management modle for stamp shop,guide the management to systematically grasp the key points of planning,and quickly make equipment investment choices and decisions.create the production value in advance,improve the economic role of workshop and equipment.The research methods include literature research,comparative method and case analysis,etc.The important conclusions as following:(1)According to the different function of each component,the stamping workshop is divided into basic production module,auxiliary production module and auxiliary storage area module etc.,different customers can freely combine these modules according to their own process and product requirements to quickly plan the layout of the workshop.(2)By carrying average single vehicle manufacturing cost analysis on stamping workshop core production line module,compare the impact of different solution on investment return cycle and benefit.For large stamping workshop,it should choose fast production line.On the one hand,it can shorten the return cycle.(3)Modular management of large workshop equipment can reduce the input of planners,reduce non-standard equipment,and standardization according to the interface between equipment modules,interchangeability between production lines can be realized,and the sharing of resources between different automobile factories,to reduce resource waste in the industry.