Design Of A Non-standard Automated Storage System

Automated storage system is the key node of modern logistics,which is increasingly valued and favored by the characteristics of three-dimensional material warehousing,digitized warehouse management,unmanned material handling,automatic sending and receiving operation and networked information transmission.With the rise of e-commerce industry,the market size of domestic automated logistics system is expected to exceed 100 billion yuan in 2020,and the industry growth is expected to maintain over 15%in the next few years.The key factors,stability,reliability,practicability,economy,advancement and openness,would be considered in the construction of a logistics project.However,due to the product characteristics,warehouse size,production layout,pursuit of the focus of different enterprises,each automated warehouse equipment system is tailored to the needs of specific customers.Generally automated warehousing systems have large investment and long construction cycle.Once the system is completed,it will suffer huge losses if it is modified.Therefore,before the design of automatic storage equipment,we must fully communicate with customers,on the basis of fully understanding the needs of customers for their ideas,with the lowest cost for customers to produce the most efficient and most suitable automated storage equipment system.Automatic storage system is an intelligent system composed of three-dimensional shelves,rail roadway stacker,delivery system,information identification system,automatic control system,computer monitoring system,computer management system and other auxiliary equipment.The design of automatic storage system is guided by integrated thinking,industrial field bus as the bridge,modern optimal control method as the means,give full play to the performance of all kinds of equipment,meet the needs of field operation to the greatest extent,and complete all kinds of tasks efficiently,safely and conveniently.Based on the analysis of the background of the subject and the development situation at home and abroad.Firstly,starting from the overall planning and design of the automated warehouse system,the design requirements for the research and development of the automated warehouse system are clarified.The process layout of the entire automated warehouse system is planned.The operation flow of the warehouse system is planned according to the overall process layout.Then the key components of the stacker system are calculated and checked.Including column module,lifting device module,walking mechanism module.Check and calculate the main parts of the system;Then it analyzes and designs each part of the conveying system designed in this paper,and designs the electronic control system of the incoming conveying line.Finally,this paper selects all the components used in the stacker system and the conveyor line system,allocates ports to all the PLCS of the stacker,and analyzes the operating efficiency of the system by testing the actual operation of the system.