Research On Straight-Line Assembly Line For Li/MnO₂ Button Batteries And Remote Video Monitoring Technique

A design method of compatible automatic manufacture system is proposed according to the system viewpoint of assembly craft and mechanical automatic product design for Li/MnO₂ button batteries by the studies of straight-line assembly line for Li/MnO₂ button batteries in this paper. Integrated design project is determined and corresponding function demand project along with its parameter calculation are proposed according to the design characteristics. Furthermore a kind of automatic straight-line assembly line for Li/MnO₂ button batteries is developed according to hypothesized design.The engineering techniques and test of straight-line assembly line for Li/MnO₂ button batteries are detailed introduced and its automatic control system is deeply studied by the design method mentioned above in this paper. For the modular design of assembly-line hardware, higher production efficiency of assembly line can be obtained through adjusting each assembly module. Combine of PLC and industrial grade human-computer interface is adopted in the control system of this assembly line, in which the core control part is PLC, with the advantage of quick-reaction speed and strong anti-interference ability, and human-computer interface design is convenient for the setting of system parameters and automatic count. Besides, dual alarm system is formed connected with buzzer union which can achieved auto-stop protection, thereby optimizes intelligence alarm system.As a part of assembly line system, remote video monitoring technique, which includes network correspondence TCP/IP protocol, video compression coding technology, Winsock technology and DirectShow technology etc, is studied in this paper. Remote video monitoring system of the straight-line assembly line for Li/MnO₂ button batteries is designed which is based on TCP/IP network protocol, takes video acquisition card as core, uses C/S structure pattern. During the design process, the system and integrated design project of the remote video monitoring system are elaborated, which adopt structure-module design method and divide the integrated system into three modules: server-end monitoring scene video data processing module, video data transmission module and client-end video data receive-broadcast module. With detailed introduction of the design and procedure realization of various functional modules, a set of relative complete remote video monitoring system is finally finished, which has importantsignificance to promptly remove assembly-line hided dangers, save maintenance cost, guarantee the assembly-line system long-term and reliably to run.