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The Application And Finite Element Analysis Of Magnesium Alloy On Automobile Seat Structures

Posted on:2008-10-01Degree:MasterType:Thesis
Country:ChinaCandidate:X ChenFull Text:PDF
GTID:2132360212496431Subject:Engineering Mechanics
Abstract/Summary:PDF Full Text Request
Seat is one of the most important parts which connect the occupant with auto-body in automobiles. It is evident that seat performance is critical to occupant safety and comfort. With the rapid development of technology and auto industry, seating systems also have an evolutional development. It is not only a part that can satisfy the occupants'requirement of seating, but a complicated system, which includes Human Engineering, Vibration, Biostatic and Control System.The study on seat can divide into two branches: the research on seat safety and the research on seat comfort. The research on safety focuses on the static performance, the fatigue strength and the performance during impact of seat. And the research on comfort includes the body's static mass distribution, the seated position and the performance of absorbing vibrations.Similar to other product design, the design of seating systems is basic on the requirement of people. Thus, the study on seating systems always pursues the balance between people's need and the seat design, and also the balance between the seat structure design and various performances of seat. The former relates to the Human Engineering, the seated position, the seat style and so on. The latter concerns the strength, stiffness and vibration performance of seat structure. With the development of the IT, FEM is widely used in the area and has become one of the most important methods.The research work mentioned in this paper is a practical project, which is cooperated with Changchun FAW Foundry Company Ltd. Technology Center. According to code GB15083-1994,GB11550-1995, using software named MSC.Patran , a finite element model of a car seat structure was set up. Based on the finite element model of seat structure, static strength analysis and fatigue analysis using MSC.Fatigue were done.In chapter 1, the domestic and alien status of seat safety and comfort research is investigated. Simultaneously, knowing the magnesium alloy roundly, methods used in seat research, up-to-date achievements and the future of auto seat system design are discussed, and the computer simulation theory and common used software are introduced.In chapter 2, discussing the process of founding FEM seat model, and founding model's every detail and method, it offers anterior preparative job for right analyzing the seat. Following FEM principle, found FEM seat modal framework in details by software Altair Hyper Mesh.In chapter 3, after digested the software, the auto seat system model was set up using MSC.Patran . The model consisted of magnesium alloy FEM skeleton seat cushion, seatback and seat frame base on the research of seat static characteristic. According to the specifications of seat's experiments given by the cooperator,we finished the simulation of train seat static strength analysis. Simultaneity, changes the material to aluminum alloy and steel, compare them with weight, economy and fuel consuming. Give prominence to magnesium alloy.In chapter 4, some basic theories and methods of fatigue analysis used in engineering were summarized. Using the FE model built in chapter3, the seat's fatigue performance was simulated with the software of MSC.Fatigue.The significances of this paper are:Firstly, based on the study in this paper, the finite element analysis method of static performance of seat structure was summarized and provided other people some useful experience. Using new material can boost economy.Secondly, the paper made some research on fatigue strength and fatigue life of seat using MSC.Fatigue, which started a new period of seat safety research.Thirdly, dynamic characteristic base on using normal mode analyses, and offer a new method about seat dynamic comfort.In the future, the seat must become more light, intelligent, and humanistic. Thus, the FEM and topology optimization will be the most powerful tools. The wayto make the seat lighter is to try to make the seat structure more reasonable and use some new materials, which have small density and can be formed easily. To let the seat more intelligent is to make seat adjust the seatback angel and seat's temperature automatically according to every occupants'need. The aim of seat humanistic design is to let the system of"people– seat"more harmonious and reasonable.
Keywords/Search Tags:Magnesium Alloy, Seat, FEM, Safety Comfort, Static, Strength, Fatigue Strength
PDF Full Text Request
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