TV Integrated Production Mode Study Based On Industrial Engineering

The TV industry now is in its punny profit time after over30years rapidgrowing, and, the price competition in the market also brings huge challenge in thecost. Thus, to reduce the cost, switch the production model to integrated assambleyand install mode from traditional indivied mode is becoming the trend of the industry.While, it brings new problem as well because of the much longer production line anddoubles and of operators, besides, the limited experience of the locale managers isalso the factor of the issues. How to fix the problem between increased difficultiesand limited experience of management during the transition, how to build an effectiveLean system with above background, are the article will present.First of all, there is a history review of TV industry, and the problem the industryis facing nowadays. Here it will try to outline a strategy of the fix and explain itsmeaning.In the2ndsection, it reviews the theories and tools of the Industrial Engineering,to be the basis of following research and introduction.Then, take a typical production line and model as the object to study, set up themodeling of standard working time and database, by analysising the data, optimizingthe process, re-balancing the divided action, and improving logistic internally andexternally, to build the integrated production model. After comparing the data beforeand after, the effectivity of solution is proved to be valid.There are some suggestions also about how to improve the professionalcapability of the first line managers at the background of the high Dimission Rate.In the summary, the Lean Production in the TV industry is explained as “Spot,Line, Area, and Bluk” in the article. It means “set foot on the spot, extend to line,radiate to bulk, find an effective way to build a value-added Lean system, andcontribute to corperation”. Since it comes from the real production line practice ofmanufactory, and brings next3-years stragety and execution in detail, it is hoped to bea reference of the TV industry.The last, regards to privous points and results, there is a forecast about LeanProduction development in industry.