The Optimization Research Of Production Management System In Machining Station Of Harbin Electric Machinery Company

The machining station of Harbin Electrical machinery Company achieve production management rely on production management system in the daily production process,but in the operation of the implementation of the management system has emerged a lot of problems.Personnel equipment deployment is unreasonable,staff skills,poor interchangeability lead to bottlenecks caused by the production process;equipment facilities aging,maintenance is not timely processing accuracy is difficult to ensure the design requirements,equipment failure rate;tooling tool is unreasonable,in production does not apply,The material is not serious,the material supply is unreasonable,some materials later than the date of production into the factory,resulting in production stagnation,the supplier's supply cycle is not accurate,product quality is not stable;production plan is unreasonable,irrational design drawings,processing Unreasonable lead to reduced efficiency,processing difficulties;processing plant environmental problems affect the state of the operator,causing safety,quality and so on.In order to solve the above problems,we from the human,machine,material,law,ring and other factors on the machine processing section of the operation and management system analysis of the problems,find the root of the problem.According to the operating system problems of the reasons for the development of optimization programs.Reasonable adjustment staffing,through training,change the guard and other means to train the comprehensive ability of the staff,so that the operator has a multi-functional level of operation.According to the different periods of the task,areasonable allocation and personnel re-grouping to solve the uneven distribution of personnel,breaking the bottleneck problem.Through the above means to solve personnel problems.Strengthen the maintenance of equipment,to avoid sudden temporary shutdown equipment.For the new product tooling tool,in the processing of products must be signed before the verification,for the old tools must be anti-rust treatment,to avoid rust failure.Through the above means to solve the equipment and tools.Analyze the material advance plan and revise the demand time according to the product processing cycle.For suppliers to strictly manage,evaluation,winning slightly to ensure that suppliers supply quality and stability,timely arrival.Solve material related issues.Use JIT to ensure timely and accurate manufacturing.Use APQP to solve the problem of unreasonable design.Use BPR to solve various processes and process problems.The use of the same type of work,the work of the rational planning,working methods to adjust,weaken the division of the sector and other methods,making the product processing process more reasonable.Through the above means to solve the production process problems.By controlling the plant temperature,reduce noise,enhance the brightness of lighting,reduce the use of toxic and hazardous chemicals,beautify the lounge and other means to enhance the operating environment.In order to ensure that the system optimization program can achieve tangible results,we have developed a detailed implementation plan and safeguards.In the system to improve the operating system,the use of related software and large data analysis of the system to optimize,to strengthen the training of personnel to strengthen the maintenance of equipment and so on.Finally,the paper compares the relevant data of the operation management system before and after the optimization,summarizes the advantages and disadvantages of the optimization process,completes the evaluation of the effect,provides reference for others,and provides the basis for further system optimization.