Study On Flexible Transformation Of GESX Company Earplugs Production Line

With the change of market environment and the personalized development of consumer demand,the manufacturing mode of manufacturing enterprises has changed greatly.In order to adapt to this trend,labor-intensive enterprises have become a necessary choice for flexible manufacturing.Compared with the traditional manufacturing mode,the flexible automatic production line has the characteristics of high equipment utilization,relatively stable production capacity,high product quality,flexible product switching and so on.Due to the advantages of flexible automatic production line,it has become the basis of implementing advanced manufacturing,lean production,concurrent engineering and intelligent manufacturing system,and has been applied more and more widely.Since its establishment 15 years ago,GESX Company has focused on the manufacture of consumer electronic products,and has always adopted the production mode of manual assembly line,which belongs to labor-intensive enterprises.With the personalized development of consumer demand in recent years,the product replacement cycle is becoming shorter and shorter,as well as the lack of labor force,flexible automation production line is imperative.Based on the production line of GESX company earplugs products flexible reforming as the research object,firstly from the angle of lean production,combined with the actual situation of GESX company,makes a comprehensive analysis on the status quo of the headset production line good analysis,found that the existing headset production line in human resources,production and materials management,staff management issues.Production caused unnecessary waste of resources.Secondly,using the related theory of production line balance,facility layout,combined with the actual needs of GESX headset products,to build a production line of GESX company earplugs products flexible reforming scheme,including: flexible automation module,RFID based product traceability system module and transformation module manufacturing process MES system module,production information management system line management system based on.At last,analyzed the GESX company production of flexible headset products transformation strategy and implementation effect.Helps to reduce the cost and enhance the competitiveness of enterprises of flexible production transformation,but the transformation of flexible production is not a panacea,it should be combined with the actual situation of enterprises to implement lean production;the choice of tools is very important,the implementation of flexible production transformation should pay attention to the role of good production tools may play a multiplier effect pay attention to the training of management;lean production personnel;pay attention to the effect of the implementation of the assessment,to ensure that the value of production management.