Leveling InCar Production Organization Application Research And Innovation

Since90time, the auto industry has developed into a pillar industry of China’seconomy, as China’s economic development plays an important role in. With thedevelopment of China’s automobile industry, from scratch, continue to grow anddevelop, China sales in2010reached18060000, ranks first in the world.At present, China’s car production plant, not only have a joint ventures, andprivate enterprises. With the rapid development of automobile market, the automobileindustry in the fierce market competition and the excess production capacity,production and manufacturing enterprises, advanced production mode to reduce thecost, creating benefits for enterprises.With the rapid development of automobile industry, the domestic andinternational manufacturers to pay attention to and study the advanced productionmanagement mode. Mass production methods can not meet the rhythm of the market,and to the many varieties of small batch mixed flow production methods change,flexible manufacturing technology has been widely applied to the fields of production,automobile manufacturing enterprises attach great importance to and study theleveling production. The level of production management, is a consumer or customerneeds to do to pull, to eliminate waste and rapid response as the core, to guarantee themanufacture enterprises to invest at least the best efficiency and enhance theenterprise the market reaction speed and system capacity.Leveling production to mass production and mass production mode to overcomethe shortcomings, inherit its advantages, in the production of tissue in the realizationof more varieties of small quantities of high quality and low cost production. In orderto achieve stabilization, many improvement tools and techniques have been widelyused, such as analysis of value flow, Kanban（Pull Systems）, quick change type line,balanced production, one-piece flow,5S, TPM etc..This combination of FAW car company production, research and summarize theleveling of production based on the application, elaborated the leveling productionconnotation, characteristics; comparison of leveling production and batch productioncharacteristics and thoughts, and systematically discusses the leveling production theoretical framework and its implementation means and method application ofleveling production, such as the relative theory and method.Combined with the production line layout, according to the current runningproduction beat1.69minutes/car status, bottleneck capacity is a unit of weldingproduction line, the production capacity bottleneck unit welding production line areanalyzed. Mainly analyzed the following contents: the main workshop production lineproduction capacity, production BOM references, production flow mode and scalecutting for, production planning and development of ERP system etc.. Based on thelevel of production, demand for resources, material resources, energy supply situationof welding production line balance, reasonable mode of production, develop suitablefor car company production. This paper is focused on by leveling production thoughtguidance workshop production, so the production system can meet a variety ofproduction management target.